notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. carling technologies g-series hydraulic/magnetic circuit breakers offer the highest quality solution to your circuit protection requirements. the g-series is designed to sense over-current conditions and protect an electrical systems wires and equipment. when left unchecked over-current conditions will result in fres and costly damage. hydraulic/magnetic circuit breakers are considered to be temperature stable and not adversely affected by temperature changes in their operating environment. as such, de-rating considerations due to temperature variations are not required, and heat- induced nuisance tripping is avoided. key features: ? 1-4 poles ? 0.02 - 63 amps ? 80 vdc, 240 vac, 480 vac ? mid-trip actuator indication ? precise temperature independent operation ? wiping contacts C mechanical linkage with two-step ? actuation C cleans contacts and ensures longer contact life ? wide choice of trip time delay curves ? optional integrated auxiliary contacts ? unique terminal bus connection system ? din rail mounting ? finger safe terminals ? suitable for reverse feed ? common trip linkage between poles C ensures that an overload in one pole will trip all adjacent poles g-series circuit breaker carling technologies, inc. 60 johnson avenue ? plainville, ct 06062-1177 phone: (860) 793-9281 ? fax: (860) 793-9231 email: sales@carlingtech.com ? www.carlingtech.com
2 | gCseries din rail C general specifcations mechanical physical environmental designed in accordance with requirements of specifcation mil-prf-55629 & mil-std-202 as follows: electrical tables table a: lists ul recognized, csa accepted and tuv certifed confgurations and performance capabilities as a component supplementary protector. electrical maximum voltage current rating auxiliary switch rating insulation resistance dielectric strength resistance, impedance endurance trip free trip indication fire and smoke number of poles weight standard colors shock vibration moisture resistance salt spray thermal shock operating temperature ac: 240vac (single pole), 440vac (3 poles, additional pole shall be dedicated for neutral break) dc: 80vdc (single pole and multipole) 0.2 C 63a. other ratings available, see ordering scheme. (optional) integrated, load side. spst, 3a C 125vac, 2a C 30vdc. auxiliary switch senses the on & off position of circuit breaker handle, as well as contact arm position. switch connections are screw terminals. minimum of 100 megohms at 500 vdc. ul, csa: 1960 v 50/60 hz for one minute between all electrically isolated terminals. g-series circuit breakers comply with the 8mm spacing and 3750v 50/60 hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per publications en 60950 and vde 0805. values from line to load terminal - based on series trip circuit breaker. 10,000 on-off operations @ 6 per minute; with rated current & voltage. all g-series circuit breakers will trip on overload, even when actuator is forcibly held in the on position. the operating actuator moves positively to the off position when an overload causes the breaker to trip. with mid-trip, the handle moves to the mid position on electrical trip of the circuit breaker. with mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped. nf f16-101/102, din5510 & bs6853 fre and smoke material selection & application for electrical equipment. 1 pole 63a, 2 poles 63a per pole approx.172 grams/pole ( 4.13 oz). housing: black withstands 100 gs, 6ms sawtooth while carrying rated current per method 213, test condition i. instantaneous and ultrashort curves tested @ 90% of rated current. withstands 0.060 excursion from 10-55 hz & 10 gs 55-500 hz, @ rated current per method 204c, test cond. a. instantaneous & ultrashort curves tested @ 90% of rated current. method 106d, i.e., ten 24-hour cycles @ +25c to +65c, 80-98% rh. method 101, condition a (90-95% rh @ 5% nacl solution, 96 hrs). method 107d, condition a (fve cycles @ -55c to +25c to +85c to +25c). -40c to +85c *manufacturer reserves the right to change product specification without prior notice. circuit current configuration max ul csa tuv rating minimum poles without backup fuse without backup fuse without backup fuse ul csa 80 dc -- 63 1 3000 3000 1500 tc1, ol1, u1 tc1, ol1, u1 240 50/60 1 63 1 3000 3000 1500 tc1, ol1, u1 tc1, ol1, u1 240 50/60 1 63 2 3000 3000 1500 tc1, ol1, u1 tc1, ol1, u1 480 50/60 3 63 3 1500 1500 415v, 1000 tc1, ol1, u1 tc1, ol1, u1 application codes short circuit capacity (amps) series voltage g series - component supplementary protector freq. phase full load o h m s 0.1 1 10 100 1 100 10 0.001 0.01 0.1 0.01 1000 ampere ra ting resist ance, impedance v alues from line to load te rminals (v alues based on series tr ip circuit breaker) 6 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 3 gC series din rail C ordering scheme & time delay table 11 agency approval a without approvals c ul recognized, cul e ul recognized, cul, tuv time delay values 1 series 2 actuator 3 poles 5 aux/alarm switch 6 frequency & delay 7 current rating 8 terminal 9 actuator color & legend 10 rating 11 agency approval 4 circuit g a b 1 c 1 0 1 d 24 620 1 series g 2 actuator 1 a handle, one per pole s mid-trip handle, one per pole 8 terminal 1 screw terminal 3 pole 1 one 2 t wo 3 three 4 four 1 4 circuit a 2 switch only (no coil) b series trip (current) 5 auxiliary/alarm switch 3 0 w/o aux switch 1 s.p.d.t., screw terminal 3 s.p.d.t. screw terminal/ gold contacts 6 frequency & delay 03 2 dc 50/60hz, switch only 10 dc instantaneous 11 dc ultra short 12 dc short 14 dc medium 16 dc long 20 50/60hz instantaneous 21 50/60hz ultra short 22 50/60hz short 24 50/60hz medium 26 50/60hz long 42 4 50/60hz short, hi-inrush 44 4 50/60hz medium, hi-inrush 46 4 50/60hz long, hi-inrush 52 4 dc short, hi-inrush 54 4 dc medium, hi-inrush 56 4 dc long, hi-inrush 7 current rating (amperes) 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.00 512 1.25 415 1.50 517 1.75 420 2.00 522 2.25 425 2.50 527 2.75 430 3.00 435 3.50 440 4.00 445 4.50 450 5.00 455 5.50 460 6.00 465 6.50 470 7.00 475 7.50 480 8.00 485 8.50 490 9.00 495 9.50 610 10.00 710 10.50 611 11.00 711 11.50 612 12.00 712 12.50 613 13.00 614 14.00 615 15.00 616 16.00 617 17.00 618 18.00 620 20.00 622 22.00 624 24.00 625 25.00 630 30.00 635 35.00 640 40.00 650 50.00 660 60.00 663 63.00 code amperes 9 actuator color & legend actuator color white black red green blue yellow gray orange i-o a c f h k m p r on-off b d g j l n q s dual 1 2 3 4 5 6 7 8 legend color black white white white white black black black 10 max. application rating m 80vdc d 240vac h 480vac 5 notes: 1 4th pole for neutral break only. 2 switch only construction currently only available on multipole units when at least one pole is a protected pole. 3 on multipole breakers, one auxilary switch is supplied, mounted in the extreme right pole. (when viewed from back.) 4 high inrush delays limited to 50a max. 5 480v only available as three or four pole. two pole is not available. notes: delay curves 11,12,14,16,21,22,24,26,42,44,46,52,54,56: breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. delay curves 10,20: breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. all curves: curve data shown represents breaker response at ambient temperature of 77f (25c) with no preloading. breakers are mounted in standard wall-mount position. on 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. these values are based on a 60 hz 1/2 cycle, 8.33 ms pulse. high inrush delays should be specifed for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads. percen t of ra ted current 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
4 | gCseries din rail C time delay values instantaneous - dc 10 instantaneous - ac 20 short - high inrush ac 42 short - high inrush dc 52 medium - dc 14 medium - ac 24 ultrashort - dc 11 ultrashort - ac 21 medium - high inrush ac 44 medium - high inrush dc 54 long - dc 16 long - ac 26 short - dc 12 short - ac 22 long - high inrush ac 46 long - high inrush dc 56 rev_cb_g_0812 trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current trip time in seconds percent of rated current 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com d .c. inst ant aneous curve no . 10 50/60 hz l ong del ay curve no . 26 50/60 hz - hi-inrush short del ay curve no . 42 50/60 hz - hi-inrush medium del ay curve no . 44 50/60 hz - hi-inrush l ong del ay curve no . 46 d .c. - hi-inrush short del ay curve no . 52 d .c. - hi-inrush medium del ay curve no . 54 d .c. - hi-inrush l ong del ay curve no . 56 d .c. ul trashort del ay curve no . 11 d .c. short del ay curve no . 12 d .c. medium del ay curve no . 14 d .c. l ong del ay curve no . 16 50/60 hz inst ant aneous curve no . 20 50/60 hz ul trashort del ay curve no . 21 50/60 hz short del ay curve no . 22 50/60 hz medium del ay curve no . 24
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